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Applied Sciences Group is a leading provider of automation solutions to commercial and industrial applications.
Case Study: Welded Tube Process Control System (Modicon, FIX)

Project Description:
One of Applied Sciences Group's customers needed process improvements associated with the manufacture of welded pipes. The existing process was neither informative nor easily controlled, and had to be upgraded.

Approach:
Applied Sciences Group developed the control package for a Welded Tube Manufacturing Process. The Welded Tube Process Control System application involved a PLC-based system that retrieved and reported device parameter data related to the Welded Tube Process line. In a parallel effort, Applied Sciences Group implemented an Intellution SCADA package for the same process line.

Control logic was provided for the Welded Tube Process Control System utilizing Taylor software and was implemented using a Modicon Compact 984 PLC. The capabilities and features were limited to data collection/input from multiple devices, calculations, engineering unit conversions and formatting to allow for integration with the FIX SCADA package. Applied Sciences Group, in conjunction with the customer's design engineers, provided clarification and definition of variable locations, addresses, and other project specific aspects.

Results:
The combination of better control and observable process parameters resulted in a more efficient and streamlined process.

 
   Case Studies
CO2 Fill Zone Control Systems (AB, FIX)
Weld Tube Process Control System (Modicon, FIX)
Casting Shop Recipe Control and DAQ (AB, FIX)
AC Drive Network Driver Development
High-Speed Chopper Lines Upgrade
Spray and Tape Machine Upgrade
Automatic Cylinder Filling System
Kiln Control System and Operator Interface (TI-545, Xycom)
Mesh Belt Conveyor Furnace Control System
Furnace Automation (AB, Wonderware)
Furnace Automation (Sharp PLC)
Furnace Automation (AB - Panelview)
Ozone-based Water Purification System Automation
Digital Controller Code Upgrade
Stamp Machine Upgrade
Pump Station Control System
     

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